Precision-ground metal bars prepared for manufacturing

Precision starts
with the bar.

Diameter, straightness, and surface finish matter long before the finished part. Bring your bar requirements to K-O for grinding and the processing that comes next.

Bring the bar
to your specification.

Centerless grinding removes material from the outside of a round bar while the bar is supported between a grinding wheel, regulating wheel, and work support. The result is a controlled diameter and surface, ready for the next operation.

We plan the work around your material, incoming condition, finished dimensions, and delivery requirements. Send your own bar or ask K-O to source material for the program.

Diameter controlSurface finishStraightness

The details that
shape your program.

Start with the dimensions your application needs. We’ll review the combination of material, size, finish, and stock removal before confirming the processing plan.

Outside diameter
0.032–7 inGrinding diameter range
Diameter tolerance
±0.0001 inTolerances as tight as
Bar length
3–24 ftLengths for bar processing
Surface finish
6 µin RMSFinishes as fine as
Straightness
0.004 in/ft TIR
Material supply
Customer-supplied or K-O-sourced

Capabilities vary with material, incoming condition, diameter, length, and stock removal. Limits are not necessarily achievable together. Include the surface-finish metric and units with your drawing.

Different materials.
Your exact requirements.

Explore material families for your grinding program. Share the exact alloy, specification, condition, and certification requirements so we can review the right route for your bar.

More than a
finished diameter.

Build the processing plan around what your operation needs to receive. Grinding can be combined with preparation, finishing, and packaging to support the next step.

Straightening

Address bar straightness against the specified measurement length and TIR requirement before the next machining or assembly operation.

Explore bar straightening

Saw cutting

Prepare the lengths you need for production or delivery. Include cut length, length tolerance, quantity, and end-condition requirements.

Explore precision saw cutting

Chamfering

Prepare one or both bar ends to the required chamfer. Specify the angle, size, and end detail for the next operation.

Explore bar chamfering

Finishing & protection

Heat treatment, plating, and finishing to suit your part requirements, with packaging and handling planned to protect ground surfaces through delivery.

K-O centerless grinding equipment on the shop floor

A clear plan.
From receipt to release.

Our team reviews the incoming material and the finished requirements together. That keeps grinding, related operations, inspection, and delivery aligned with your program.

Every project is managed through K-O’s quality system. Required inspection records, material identification, and handling details are established as part of the agreed work.

Explore our quality approach

Tell us what goes in.
And what needs to come out.

Send the material and condition, starting and finished diameters, tolerance, length, straightness, surface finish, quantities, and schedule. Add your drawing and any requirements for bar ends, inspection, or packaging.

Selected manufacturing process